Experimental Investigation on the Inspection of Cracks on Threaded Surfaces Using Electromagnetic Thermography

Мұқаба

Дәйексөз келтіру

Толық мәтін

Ашық рұқсат Ашық рұқсат
Рұқсат жабық Рұқсат берілді
Рұқсат жабық Тек жазылушылар үшін

Аннотация

As an important connection type, threaded connections are very easily damaged by cracks on the threaded surfaces during the production and service period, which would lead to mechanical failure. The complicated geometry of threaded connections brings great challenges to conventional non-destructive testing (NDT) methods. Thus, it is important to develop an advanced and suitable NDT technology to detect cracks on threaded surfaces. This study investigates the applicability of electromagnetic thermography (ET) for crack inspection. The inspection principle was examined based on electromagnetic and thermal conduction laws. Experiments were conducted on four bolts with cracks on their threaded surfaces using ET technology. The effectiveness of ET was verified through the analysis of thermograms and temperature responses. In addition, we also study the influence of several key parameters, including excitation coil orientation, excitation coil location, the amplitude of excitation current, and crack size, on the detection results. The findings indicate that ET offers an efficient and practical method for inspecting cracks on threaded surfaces.

Толық мәтін

Рұқсат жабық

Авторлар туралы

Yubin Zhang

China University of Petroleum (East China)

Хат алмасуға жауапты Автор.
Email: chxu@upc.edu.cn
ҚХР, Qingdao

Changhang Xu

China University of Petroleum (East China)

Email: chxu@upc.edu.cn
ҚХР, Qingdao

Pengqian Liu

China University of Petroleum (East China)

Email: chxu@upc.edu.cn
ҚХР, Qingdao

Rui Liu

China University of Petroleum (East China)

Email: chxu@upc.edu.cn
ҚХР, Qingdao

Qing Zhao

China University of Petroleum (East China)

Email: chxu@upc.edu.cn
ҚХР, Qingdao

Longbo Wang

China University of Petroleum (East China)

Email: chxu@upc.edu.cn
ҚХР, Qingdao

Jing Xie

China University of Petroleum (East China)

Email: chxu@upc.edu.cn
ҚХР, Qingdao

Әдебиет тізімі

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2. Fig. 1. Inspection of cracks on the threaded surface using EMT

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3. Fig. 2. Experimental setup: 1 - induction heating system; 2 - IR camera; 3 - computer; 4 - coils; 5 - air-water heat exchanger

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4. Fig. 3. Samples

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5. Fig. 4. Thermograms of defects A1, A2, A3 and A4 recorded at 0.3 s

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6. Fig. 5. Thermograms of defects B1, B2, B3 and B4 fixed at 0.3 s

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7. Fig. 6. Thermograms of defects C and D, fixed for 0.3 s

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8. Fig. 7. Temperature profile along the marked line for defects A1 and A2 (a); B2, B3 and B4 (b)

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9. Fig. 8. Temperature variation over time at different parts of the sample A

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10. Fig. 9. Thermograms of differently oriented coil and specimen: coil centre axis parallel to the bolt axis (a); coil centre axis perpendicular to the bolt axis (b)

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11. Fig. 10. Thermograms of bolt B at different coil locations

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12. Fig. 11. Thermograms of defects A1 and A2 with different excitation currents at heating duration of 300 ms: 120 A (a); 140 A (b); 180 A (c); 220 A (d); 260 A (e); 300 A (f)

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13. Fig. 12. Thermal contrast (a) and maximum thermal contrast (b) at different excitation currents

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14. Fig. 13. Thermograms for cracks: A1 (a); A2 (b); A3, A4 (c)

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15. Fig. 14. Dynamics of changes in thermal contrasts

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