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Multifunctional shuttle for processing small diameter and ultra-thin semicon-ductor wafers

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1. Title Title of document Multifunctional shuttle for processing small diameter and ultra-thin semicon-ductor wafers
2. Creator Author's name, affiliation, country N. A. Djuzhev; National Research University of Electronic Technology; Russian Federation
2. Creator Author's name, affiliation, country E. E. Gusev; National Research University of Electronic Technology; Russian Federation
2. Creator Author's name, affiliation, country M. Y. Fomichev; National Research University of Electronic Technology; Russian Federation
2. Creator Author's name, affiliation, country P. S. Ivanin; National Research University of Electronic Technology; Russian Federation
2. Creator Author's name, affiliation, country I. V. Kushnarev; National Research University of Electronic Technology; Russian Federation
2. Creator Author's name, affiliation, country V. A. Bespalov; National Research University of Electronic Technology; Russian Federation
3. Subject Discipline(s)
3. Subject Keyword(s) microassembly; 3D integration; TSV; surface relief; photolithography; DRIE; temporary bonding
4. Description Abstract

In a first for Russia, a 100 mm diameter wafer was processed to create holes for TSV structures using automated equipment designed for 150mm diameter wafers without needing to reconfigure the installations. A shuttle wafer was developed for this purpose. The reliability of the silicon shuttle was determined through experimental studies of the mechanical strength of silicon. The thickness of the ultra-thin Si wafer that can be processed without damage in the shuttle wafer on installations with a vacuum table was calculated based on the data obtained.

5. Publisher Organizing agency, location The Russian Academy of Sciences
6. Contributor Sponsor(s) Russian Science Foundation (24-22-00443)
7. Date (DD-MM-YYYY) 06.06.2025
8. Type Status & genre Peer-reviewed Article
8. Type Type Research Article
9. Format File format
10. Identifier Uniform Resource Identifier https://kazanmedjournal.ru/1026-3519/article/view/686207
10. Identifier Digital Object Identifier (DOI) 10.31857/S1026351925020041
10. Identifier eLIBRARY Document Number (EDN) anapsx
11. Source Title; vol., no. (year) Izvestiâ Akademii nauk. Rossijskaâ akademiâ nauk. Mehanika tverdogo tela.; No 2 (2025)
12. Language English=en ru
13. Relation Supp. Files Fig. 1. Arrangement of equipment for studying the mechanical properties of thinned plates. (262KB)
Fig. 2. Schematic representation of the area of ​​a thin silicon wafer placed in a shuttle with 3 mm diameter holes on a vacuum table. (150KB)
Fig. 3. Shuttle for processing a plate with a diameter of 100 mm. (135KB)
Fig. 4. Schematic representation of the shuttle with the plate being processed, placed on a vacuum table with a large suction area. (145KB)
Fig. 5. Technological route for manufacturing a reusable shuttle plate. (136KB)
Fig. 6. Technological route of TSV formation using a ∅150 mm shuttle plate. (144KB)
Fig. 7. Shuttle plate with an ultra-thin working plate ∅100 mm, in which holes are formed. (234KB)
Fig. 8. Comparison of the sizes of the formed holes with world results, where the black circle shows the result obtained in this work, and the other figures show the results of other works [19–31]. Along the x-axis – H – depth, measured in µm, along the y-axis – D – diameter, measured in µm. (227KB)
14. Coverage Geo-spatial location, chronological period, research sample (gender, age, etc.)
15. Rights Copyright and permissions Copyright (c) 2025 Russian Academy of Sciences